Our key capabilities include domain and process expertise, state-of-the-art infrastructure, conformance to global standards, commitment to quality, a focus on our people, and scalability combined with a sound training framework. Our sophisticated technology in the hands of trained professionals ensures that we guarantee optimum performance and deliver unmatched levels of Customer Service. All this is possible because of our stringent and up to mark manufacturing processes.
Design and development
A dedicated team of professionals work on the design and development of the various instruments and its sub-assemblies. All products manufactured by us are based on customer requirements. Continuous improvement in our design and development is carried out on the basis of our customer’s feedback. We encourage customer feedback and review the same on a regular basis so as to ensure that our customer’s requirements are taken care of.
Our current manufacturing activities are located at Vasai (Out skirts of Mumbai – 40 km. from domestic and international airport) having production area of over 6000 sq. mtrs, with completely streamlined production set-up. All major production activities like Sheet Metal fabrication, pre-treatment, powder coating & painting, assembly and testing of the products are done in-house itself. The manufacturing team comprises of around 300 skilled people. The raw materials used in our manufacturing process are sourced from reputed Companies and are easily available throughout the country.
The housings of the various units are made as per the drawings which are issued by our Design Department. These housings are made as per the dimensions of the various models in our manufacturing range provided by the Design Department.
12 Tank Pre Treatment Line
The pretreatment Plant is designed for pretreatment of Mild Steel as well as Aluminium components. Zinc Phosphating is used for Mild steel components and Chromating is used for Aluminium components. Both these processes are hot processes meant for high quality pretreatment.
Powder coating, being a critical manufacturing process, we have two dedicated semi automatic powder coating plants (in-house) to ensure good quality of coating.
Powder coating quality is ensured by subjecting coated sample panels to various checks like DFT, Surface finish, Adhesion, Flexibility and Impact tests.
Refrigeration System, Manufacturing & Testing
The Refrigeration system is carefully designed and selected to meet the following objectives:
- The Refrigeration system of all our products are optimized for their performance by the compressor manufacturers
- Meeting the requirements at extreme operating conditions like 43°C ambient.
- Design verification by Testing under different climatic conditions.
The process is designed so as to ensure product quality, reliability, safety while usage and environment safety:
- Use of CFC free, Ozone friendly refrigerant gases and Foam Blowing Agents to ensure environment safety.
- In-house filling of Polyurethane Foam Insulation using imported chemicals and blowing agents to ensure quality and environmental safety.
- Leak testing of the refrigeration system after brazing to ensure no leakages in the Brazing joints and components.
- Dehydration and Evacuation of the system down to a very low vacuum to ensure the removal of all moisture and other non condensable gases prior to charging with refrigerant gas.
- Prior to process completion, careful charging of refrigerant gas and testing of the Instruments for optimum performance.
During Manufacturing, emphasis is laid on Processes, Quality and Testing to ensure that the product performs as per the design throughout its life. Here the quality of the components used, the manufacturing processes, Quality checks and testing play a vital role and hence strict care is taken while managing the same.
A dedicated team of 12 inspectors headed by Quality Assurance Manager ensures that all raw material and components are tested as per the quality plan. Testing and acceptance norms at every stage of the manufacturing process are clearly well defined in our quality management system. The Q.A. department ensures the compliance of manufacturing to the quality management system established by the Company.
Following facilities help in achieving this:
|1||Test Room||Fully equipped Test Room of around 15 sq.m. with controlled atmospheric conditions of Temperature from 23 to 43 degree C and humidity up to 80% RH|
|2||Test Equipments||Various Measuring instruments, Gauges etc.|
|3||PT Lab||Equipments and facilities for testing of pre treatment chemicals|
|4||Performance tester||Temperature mapping device & software G-Tech make SC-5|
We adhere to stringent supplier evaluation practices. High criterions are laid down for selection of new suppliers. And supplier performance is monitored on a regular basis to ensure consistency in performance and quality of material supplied.
Packing & Shipping
The packaging for all our products is designed in a way to withstand all adverse transportation conditions. We commit and ensure timely and safe delivery of products irrespective of the quantity and destination. We have a Packaging Consultant in place to ensure that the packaging meets the relevant standards. Stringent Drop Tests at our plant assure safe and reliable packaging of all our products. Our packaging is scientifically designed to meet the norms and standards of different transport destinations. We adhere to all the standard packaging norms and the norms as prescribed by the export destinations.